Martes, Abril 29, 2014

How Ultrasonic Welding Reshaped the Electronics and Computer Industry

Ultrasonic welding has become a popular industrial technique in the 1960s, after years of trial and error. Fast forward to today, this industrial technique has become more efficient and useful. When it first became a practical industrial solution, this type of industrial welding was first used for hard plastics. Eventually, after years of research and experimentation, the technique has been incorporated with different uses like welding wires and delicate circuits.




Today, ultrasonic welding is widely used in different industries including manufacturing, consumer electronics, automotive, aviation and aerospace, medical, and packaging. However, perhaps one of the more prominent industries that depend too much on this technique is the computer and electrical industry.

In the past several years, consumers have witnessed the fast-paced and drastic movements in the computer and electronics industry. With the advent of smart phones, tablet computers, laptops, and portable music players, the demand for faster and more reliable production of these electronic products have flourished and heightened. Because the demand is high, manufacturers are prompted to do the production on much larger and faster pace. This is why industrial techniques like ultrasonic welding has never been more important for industry.

Industrial welding, specifically ultrasonic type is used in the electronics and computer industry for joining wired connections. It is also used in creating connections in delicate and small circuits, as well as joining junctions of wire harnesses, which are large groupings of wires that function by distributing electrical signals and power. Another key role of welding using ultrasonic is for assembling electronic motors, capacitors, field coils, and transformers. Furthermore, this industrial technique is the go-to solution for assembly of storage media like USB flash drives and computer disks.

Over the past several years, researchers and engineers have been looking at the great potentials of such industrial technique for microcircuits. According to initial studies, this technique is ideal for production of microcircuits because it produces sturdy connections without having to introduce impurities or to cause thermal distortion into components used. Technically, this type of industrial welding has been effective in connecting other related electronic components like semiconductor devices, transistors, and diodes, which is why researchers believe that it could also be exploited for faster production of microcircuits. Welding using ultrasonic has been proven effective in bonding ribbons, wirings, and even entire chips to microcircuits. These microcircuits are commonly used in the field of medical science, in production of medical sensors used in monitoring the heart of bypass patients specifically.

Companies in the electronic and computer industry in Australia should take advantage of almost countless benefits of using ultrasonic welding. Since this industrial technique has been proven efficient since its discovery, it is important to exploit even further more its uses and advantages.

The electronics and computer industry is definitely one of the fastest industries to evolve, which is why it is vital for any company to ride the waves of changes otherwise they will be left out. It is a must for companies to be aggressive, and this involves being able to maximize and take advantage of available industrial techniques like ultrasonic-type of welding. This is why it is crucial for electronics and computer companies to hire respected and established ultrasonic welding services providers.




The uses of industrial welding techniques are almost limitless, and you can be sure that more uses for it will be discovered in the future. Hence, companies should also be on the lookout for new discoveries that can benefit their flow of production and business in general. Definitely, it is a must for companies to invest on proven industrial techniques in order to cope with the ever-growing competition in the industry.